Analysis and optimization of dynamically loaded porous metal sliding bearings under conditions of elastohydrodynamic lubrication

Purpose - This paper aims to develop a simulating model of a journal porous metal bearing under elastohydrodynamic conditions and combined (radial, friction and thermal) load distribution and to carry out structural optimization. Design/methodology/approach - The structure analysis is carried out for each kind of load separately and for the combined load distribution of the bearing, where a dynamically loaded porous metal bearing is simulated. This simulating model is developed by finite elements method using the structure analysis module of the CATIA V5 software. Further, a parameter optimization of a porous metal bearing is presented considering the elastic deformations of the bearing shell. Findings - It is revealed that the bearing, even at points with maximum displacements, could not reach the mounting clearance value during its operational life. Relatively small bearing dimensions produce very high values of eigenfrequency response (over 150 kHz) and common dynamic loads met in all sorts of sliding bearing are not dangerous for bearing damage compared with static loads. In the stage of structural optimization based on the correlation between stress and geometric bearing parameters like wall thickness and outer diameter, the influence of finite element dimension on calculated results can be also analyzed and a proper choice of the latter is achieved. Research limitations/implications - The present porous bearing optimization model with the aid of CATIA V5 module for optimum design uses only single objective optimization. For a complete optimum design a multi-objective optimization has to be carried out. Practical implications - The analysis under dynamic load conditions proved that relatively small dimensions of bearing commonly used in micro technique and precision mechanics result in extended safe and reliable operation. Originality/value - This paper provides a methodology for bearing stress and deformation analysis in the elastic range and on the basis of this analysis it is possible to develop an optimization model for porous bearings offering help to designers for the selection of optimal bearing dimensions considering the bearing load caused by dynamic radial force, friction and temperature variation.