Numerical Simulation of Push-Bending process of Aluminum Section Profile

The aluminum profile can be formed into a complicated part such as 360 abnormity section circle parts that is difficult to be manufactured by other techniques. A new bending method was proposed for bending process. The push-bending principle, deformation procedure, curvature spring-back, section distortion and wrinkling are studied numerically. All cross-sections for the profile are provided a rather homogenous deformation degree. The curvature value of component and the distortion of section keep high consistence in push-bending process. The wrinkling tendency is reduced with increasing relative cross section thickness t/H and die radius R. The numerical model represents the observed response in the laboratory tests fairly well.