Effect of impeller inlet diameter on saddle-shaped positive slope and non-uniform flow patterns at low flow rates of a mixed-flow pump

Most mixed-flow pumps obtain a saddle-like Q-P curve with a backflow, owing to the increased incidence angle at low flow rates. The backflow was developed near the shroud and followed downstream again at its end to form a recirculating flow. The rotating stall, which could be a part of the recirculating flow, followed the impeller's rotational direction, and its properties affected the local stability. The reattaching flow became strong when the upstream flow from the blade leading edge deviated from the same circumferential degree as the dominant flow of the rotating stall heading downstream. The fluctuation in the total pressure rise decreased when the average incidence angle was smaller than that of the design flow rate. As a passive control to suppress the saddle and the above flow patterns, the impeller inlet diameter was reduced from the shroud, and the inlet blade angle was further adjusted to maintain the incidence angle. From the reduced inlet diameter, the backflow was mostly suppressed, and the saddle was improved with a wider operating range. Here, the performance near the design flow rate was almost maintained. The stability was evaluated using the fast Fourier transform, and the numerical method was validated through experimental tests.