Numerical analysis on magnetic leakage field of pipeline defect

Pipeline magnetic flux leakage inspection, mainly used for pipeline defect detection, is an important means of inner examination technology on pipeline. Flux leakage testing can't obtain valid defect identification signals by one hundred percent because of magnetization of the magnetic leakage field, the measured shape, size and location of pipeline defects, materials and operating conditions, and lift-off value, pole pitch and the length of steel brush during the measurement as well as forged pipe fittings such as welding seam, stiffener, flange and tee on the pipeline to be tested. This article reaches a conclusion that magnetic flux density distribution is influenced by the depth and width of defect through respectively researching magnetic leakage field of individual defect and double defects (thickness type) by finite-element method. It also conducts the numerical analysis on pipeline welding seam, stiffener, flange (increased wall thickness type) and tee (compound) leakage magnetic field in detection conditions of the same direction, and concludes their distribution rules of magnetic flux density. The characteristic parameters of distinguishing defect magnetic flux leakage field and the part of the pipeline magnetic flux leakage, derived from analysis and comparison of results on defective pipeline and conduit joint, stiffener, flange and tee magnetic flux leakage, provide a foundation of qualitative identification for accurately recognizing pipeline defect and eliminating the impact of other ancillary fittings on a pipe on pipeline magnetic flux leakage, and they can also offer infallible data to pipeline maintenance as a basis of quantitative analysis.