Selective hydrogenation of cinnamaldehyde to cinnamyl alcohol over palladium/zirconia in microwave protocol

Hydrogenation of aldehydes (RHO) is one of the frequently used reactions in organic synthesis and pharmaceuticals industries. In this contribution, we have synthesized control shaped and nano-sized tetragonal zirconia (t-ZrO2), palladium supported on zirconia (Pd/t-ZrO2) and nickel promoted palladium supported on zirconia (NiPd/t-ZrO2) though modified microwave irradiation method. All the prepared samples were characterized by Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDX), X-ray Diffractometry (XRD), Thermal Gravimetric Analysis (TGA), Brunauer-Emmett-Teller (BET) surface area and pore size analysis, and Fourier Transform Infrared Spectroscopy (FT-IR). Theoretical calculation (DFT) revealed high interaction of Pd with t-ZrO2(101) surface. Furthermore, adsorption energy, support relaxation and charge transfer studies confirmed the stability of Pd on t-ZrO2(101) surface. The catalytic activity of catalysts was tested for cinnamaldehyde (CAL) hydrogenation in a modified microwave reactor. The comparative study of microwave irradiated (MW) and conventional heating (C-Heating) systems show supremacy of MW over C-Heating by a factor of 46% under optimal reaction parameters for Pd/t-ZrO2 catalyst. The stability, life span, conversion and selectivity of Pd/t-ZrO2 under MW system suggest the applicability of the catalysts for a variety of organic hydrogenation reactions.