Microstructured polymer composites with enhanced thermal and electrical conduction capabilites

This paper introduces polymer composites with locally micro-tailored electric and thermal conductive properties. We concentrate on specially designed orthotropic composites that have modified thermal properties in one preferable direction. This preferable direction can vary from region to region in the composite part to fulfill design objectives. Required local micro-tailoring and optimization of structure for given thermal applications is achieved by exposing liquid polymer suspensions to an electric field and then curing the obtained structure. We present testing results for epoxy resin with various fillers including graphite, silica etc. Obtained orthotropic composites are tested for mechanical and thermal and electrical properties. Elastic modulus, thermal expansion, and thermal conduction are measured for various compositions, directions and degree of orthotropy. The potential of obtained materials for electronic, aerospace and automotive applications are briefly discussed.