High aspect ratio micro-hole drilling aided with ultrasonic vibration and planetary movement of electrode by micro-EDM

被引:126
|
作者
Yu, Z. Y. [1 ]
Zhang, Y. [1 ]
Li, J. [1 ]
Luan, J. [1 ]
Zhao, F. [1 ]
Guo, D. [1 ]
机构
[1] Dalian Univ Technol, Sch Mech Engn, Dalian 116024, Liaoning, Peoples R China
基金
美国国家科学基金会;
关键词
Micromachining; EDM; High aspect ratio micro-hole;
D O I
10.1016/j.cirp.2009.03.111
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
When a micro-hole is drilled deeply by EDM, the viscous resistance in the narrow discharge gap causes difficulty in the removal of debris and bubbles from the working area, leading to frequent occurrences of abnormal discharges and resulting in extensive electrode wear. This paper presents a new method of drilling high aspect ratio micro-holes by EDM, in which the planetary movement of an electrode, with enhancement from ultrasonic vibration, provides an unevenly distributed gap for the debris and bubbles to escape from the discharge zone easily. Micro-holes with aspect ratio of 29 have been drilled. (C) 2009 CIRP.
引用
收藏
页码:213 / 216
页数:4
相关论文
共 50 条
  • [1] Using a helical micro-tool in micro-EDM combined with ultrasonic vibration for micro-hole machining
    Hung, Jung-Chou
    Lin, Jui-Kuan
    Yan, Biing-Hwa
    Liu, Hung-Sung
    Ho, Ping-Hsing
    [J]. JOURNAL OF MICROMECHANICS AND MICROENGINEERING, 2006, 16 (12) : 2705 - 2713
  • [2] Fabrication of microelectrode with large aspect ratio and precision machining of micro-hole array by micro-EDM
    Li, Zhengkai
    Bai, Jicheng
    Cao, Yan
    Wang, Yanqing
    Zhu, Guozheng
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2019, 268 : 70 - 79
  • [3] Desktop Micro-EDM System for High-Aspect Ratio Micro-Hole Drilling in Tungsten Cemented Carbide by Cut-Side Micro-Tool
    Wu, Yung-Yi
    Huang, Tzu-Wei
    Sheu, Dong-Yea
    [J]. MICROMACHINES, 2020, 11 (07)
  • [4] Micro-electrode wear and compensation to ensure the dimensional consistency accuracy of micro-hole array in micro-EDM drilling
    Liu Huan
    Bai Jicheng
    Cao Yan
    Zhu Guozheng
    Hou Shaojie
    [J]. The International Journal of Advanced Manufacturing Technology, 2020, 111 : 2653 - 2665
  • [5] Micro-electrode wear and compensation to ensure the dimensional consistency accuracy of micro-hole array in micro-EDM drilling
    Huan, Liu
    Jicheng, Bai
    Yan, Cao
    Guozheng, Zhu
    Shaojie, Hou
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2020, 111 (9-10): : 2653 - 2665
  • [6] An optimisation of micro-EDM operation for fabrication of micro-hole
    K. P. Maity
    Ravi Kumar Singh
    [J]. The International Journal of Advanced Manufacturing Technology, 2012, 61 : 1221 - 1229
  • [7] An optimisation of micro-EDM operation for fabrication of micro-hole
    Maity, K. P.
    Singh, Ravi Kumar
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2012, 61 (9-12): : 1221 - 1229
  • [8] Study on Influence of Electrode Material on Hole Drilling in Micro-EDM
    Fu, Yulei
    Miyamoto, Takumu
    Natsu, Wataru
    Zhao, Wansheng
    Yu, Zuyuan
    [J]. 18TH CIRP CONFERENCE ON ELECTRO PHYSICAL AND CHEMICAL MACHINING (ISEM XVIII), 2016, 42 : 516 - 520
  • [9] Electrode Wear Compensation for Micro-EDM Deep Hole Drilling
    Wang, Yuangang
    Wu, Menghua
    Zhao, Fuling
    Wang, Jin
    [J]. MACHINING AND ADVANCED MANUFACTURING TECHNOLOGY X, 2010, 431-432 : 421 - 424
  • [10] Micro-hole machining using micro-EDM combined with electropolishing
    Hung, Jung-Chou
    Yan, Biing-Hwa
    Liu, Hung-Sung
    Chow, Han-Ming
    [J]. JOURNAL OF MICROMECHANICS AND MICROENGINEERING, 2006, 16 (08) : 1480 - 1486