Online monitoring of steel casting processes using multivariate statistical technologies: From continuous to transitional operations

被引:31
|
作者
Zhang, Yale [1 ]
Dudzic, Michael S. [1 ]
机构
[1] Dofasco Ltd, Proc Automat, Hamilton, ON L8N 3J5, Canada
关键词
multivariate statistics; process monitoring; continuous caster; transitional operation;
D O I
10.1016/j.jprocont.2006.03.005
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
This paper describes a state-of-the-art online monitoring system using multivariate statistical technologies for continuous steel casting process, which was commissioned at Dofasco's No. 2 caster to provide consistent indication of process health for caster's start-up, continuous production and transitional operations. The paper particularly focuses on development of a novel scheme to synchronize process trajectories for monitoring specific transitional operations such as equipment or steel product grade changes. The proposed scheme is demonstrated by several industrial examples with the results showing good detectability of various process abnormalities. With the aid of this fully integrated, innovative monitoring system, Dofasco has generated significant value through improved productivity and reduced maintenance costs. (C) 2006 Elsevier Ltd. All rights reserved.
引用
收藏
页码:819 / 829
页数:11
相关论文
共 26 条
  • [1] Multivariate statistical monitoring of a continuous steel slab caster
    Dudzic, M
    Miletic, I
    [J]. PROCEEDINGS OF THE 2002 AMERICAN CONTROL CONFERENCE, VOLS 1-6, 2002, 1-6 : 600 - 601
  • [2] An IoT-Based Online Monitoring System for Continuous Steel Casting
    Zhang, Feng
    Liu, Min
    Zhou, Zhuo
    Shen, Weiming
    [J]. IEEE INTERNET OF THINGS JOURNAL, 2016, 3 (06): : 1355 - 1363
  • [3] Fault detection in continuous processes using multivariate statistical methods
    Goulding, PR
    Lennox, B
    Sandoz, DJ
    Smith, KJ
    Marjanovic, O
    [J]. INTERNATIONAL JOURNAL OF SYSTEMS SCIENCE, 2000, 31 (11) : 1459 - 1471
  • [4] Online monitoring of multi-phase batch processes using phase-based multivariate statistical process control
    Doan, Xuan-Tien
    Srinivasan, Rajagopalan
    [J]. COMPUTERS & CHEMICAL ENGINEERING, 2008, 32 (1-2) : 230 - 243
  • [5] Enhancing multivariate calibration model reproducibility used for the online monitoring of upstream processes in continuous biomanufacturing
    Trunfio, Nicholas
    Chavez, Brittany
    Velugula, Sai Rashmika
    Yoon, Seongkyu
    Agarabi, Cyrus
    [J]. ABSTRACTS OF PAPERS OF THE AMERICAN CHEMICAL SOCIETY, 2018, 255
  • [6] Statistical performance monitoring of dynamic multivariate processes using state space modelling
    Simoglou, A
    Martin, EB
    Morris, AJ
    [J]. COMPUTERS & CHEMICAL ENGINEERING, 2002, 26 (06) : 909 - 920
  • [7] Online Monitoring of Multivariate Processes Using Higher-Order Cumulants Analysis
    Wang, Youqing
    Fan, Jicong
    Yao, Yuan
    [J]. INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH, 2014, 53 (11) : 4328 - 4338
  • [8] Flow monitoring for continuous steel casting using Contactless Inductive Flow Tomography (CIFT)
    Glavinic, I
    Ratajczak, M.
    Stefani, F.
    Wondrak, T.
    [J]. IFAC PAPERSONLINE, 2020, 53 (02): : 11477 - 11482
  • [9] On-line multivariate statistical monitoring of batch processes using Gaussian mixture model
    Chen, Tao
    Zhang, Jie
    [J]. COMPUTERS & CHEMICAL ENGINEERING, 2010, 34 (04) : 500 - 507
  • [10] On-line monitoring of batch processes using Kalman filter and multivariate statistical methods
    Di, Liqing
    Xiong, Zhihua
    Cao, Yujin
    Yang, Xianhui
    [J]. WCICA 2006: SIXTH WORLD CONGRESS ON INTELLIGENT CONTROL AND AUTOMATION, VOLS 1-12, CONFERENCE PROCEEDINGS, 2006, : 5511 - +