Rectangular Current Commutation and Open-Loop Control for Starting of a Free-Piston Linear Engine-Generator

Starting a free-piston linear engine-generator consists of reciprocating a freely moving piston-magnet-translator assembly between two oppositely placed engine cylinders to initiate combustion. To provide for the reciprocating force, the machine is operated as a brushless linear motor. A starting strategy is proposed which utilizes the air-spring quality of the engine cylinders prior to combustion: by energizing the coils with fixed DC voltage and by open-loop, rectangular commutation of injected current, sufficiently high motor force is produced to reciprocate the piston-magnet assembly in small amplitudes initially. Due to repeated compression-expansion of the engine cylinders and constant application of motoring force in the direction of natural bouncing motion, the translator's amplitude and compression pressure is expected to grow due to mechanical resonance - to finally reach the required parameters for combustion. This work discusses the electrical aspects of the starting strategy, considers control possibilities, builds a model of the electrical subsystem and presents simulation and validation tests of the integrated model for starting investigation.