Shaped-field eddy-current sensors and arrays

Shaped-field eddy current Meandering Winding Magnetometer (MWM(R)) sensors and MWM-Arrays, designed to fit physical models provide new inspection capabilities for materials characterization, quality control, and damage detection in aerospace structures. Accurate modeling is enabled by designing primary winding distributions that create either a spatially periodic magnetic field or a "single period" shaped-field. Accurate modeling of the sensor response permits absolute property measurements with minimal calibration, e.g., calibration in air without a reference standard. This paper will provide an overview of shaped-field eddy-current sensors and their use in several aerospace applications. in one group of applications, the sensors are permanently mounted on test components and can be mounted on actual structures for on-line fatigue damage monitoring. This supports the damage tolerance and retirement for cause methods for life extension and safe operation of numerous commercial and military aircraft, particularly in locations where the high cost of inspection is associated with disassembly and surface preparation. This capability can also be used to make damage standards having known flaws, including representative crack clusters. In a second group of applications, scanning of inductive element arrays permit high-resolution wide-area imaging of the properties revealing quality, damage state, or spatial variations of properties of conductive and magnetic materials. Model-based inversion methods convert each sensing element response into property measurements and permit independent property and lift-off measurements with each element. Furthermore, new MWM sensors incorporating giant magnetoresistive sensors allow low frequency measurements, even down to dc. This permits inspection for hidden cracks or hidden corrosion in thick multilayer structures.