Industrial applications of sheet stamping simulation using new finite element models

The paper is aimed to present industrial applications of sheet stamping simulation using new finite element formulations developed in the International Center for Numerical Methods in Engineering in Barcelona. Theoretical formulation is briefly reviewed. Both continuum and shell elements have been considered. The new shell elements developed are based on a geometrically exact shell model treating the shell as one-director Cosserat surface. The formulation of the continuum elements employs the multiplicative decomposition of the deformation gradient tensor into its elastic and plastic parts. The new finite element models have been implemented in the in-house explicit dynamic code STAMPACK. A number of practical problems of sheet metalforming have been solved with the program. Some of the problems, namely stamping of a kitchen sink, hydraulic forming of an aeronautical part and stamping of a food can, have been presented in the paper. The examples give an idea of practical information that can be obtained from the computer simulation of a forming process. The results confirm a good behaviour of the formulation and program used in the industrial applications.