Acoustic Roughness Measurement of Railway Tracks: Implementation of a Chord-Based Optical Measurement System on a Train

Featured Application: Rail roughness is measured optically to allow such a non-contact measuring system to be operated from the moving train. A large part of the noise emissions from rail traffic originates from rolling noise. This is significantly determined by the surface roughness of the wheel and the rail. To quantitatively assess the noise generation from the wheel-rail contact, it is necessary to measure the surface roughness of the rail network. Direct measurements via trolley devices are usually associated with the need for a free track and limitation in velocity. Indirect measurements of rail roughness, such as measuring axle-box accelerations, enable operation during regular passage but only estimate the acoustic roughness. In this study, the potential of an optical and consequently contact-free measurement method using laser triangulation sensors to measure rail roughness from the train is investigated. The approach can combine the advantage of operation during regular passage with the characteristics of a direct measurement, enabling large-scale monitoring of the rail network. A measurement run with a train was carried out on a meter-gauge track at speeds up to 80 km h-1 The results of the optical measurement approach were compared with a tactile reference measurement on the track. The results show good agreement of the new measurement setup for dry rail surface conditions at 50 km h-1, with a mean deviation of 1.48 dB.