STUDY ON PREPARING Al2O3 PARTICLES REINFORCED ZL109 COMPOSITE BY IN SITU REACTION OF Fe2O3/Al SYSTEM

Al2O3 particles reinforced ZL109 composite was prepared by in situ reaction between Fe2O3 and Al. The phases were identified by XRD and the microstructures were observed by SEM and TEM. The Al2O3 particles in sub-micron size distribute uniformly in the matrix and Fe displaced from the in situ reaction forms net-like alloy phases with Cu, Ni, Al, Mn ect. The hardness and the tensile strength at room temperature of the composites have a small increase compared with the matrix. However, the tensile strength at 350 degrees C can reach 92.18 MPa, which is 18.87 MPa higher than that of the matrix. The mechanism of the reaction in the Fe2O3/Al system was studied by DSC. The reaction between Fe2O3 and Al involves two steps. The first step in which Fe2O3 reacts with Al to form FeO and Al2O3 takes place at the matrix alloy melting temperature. The second step in which FeO reacts with Al to form Fe and Al2O3 takes place at a higher temperature.