A Fast and Robust Method for Predicting the Phase Stability of Refractory Complex Concentrated Alloys using Pairwise Mixing Enthalpy

The ability to predict the composition- and temperature-dependent stability of refractory complex concentrated alloys (RCCAs) is vital to the design of high-temperature structural alloys. Here, we present a model based on first-principles calculations to predict the thermodynamic stability of multicomponent equimolar solid solutions in a high-throughput manner and apply it to screen over 20,000 compositions. We develop a database that contains pairwise mixing enthalpy of 17 refractory metals using density-functional theory (DFT)-based total energy calculations. To these, we fit thermodynamic solution models that can accurately capture the mixing enthalpy of multicomponent BCC solid solutions. By comparing their energy with DFT-calculated enthalpy of intermetallics from the Materials Project database and using convex hull analyses, we identify the stable phase of any RCCA as a function of temperature. The predicted stability of NbTiZr, NbTiZrV, and NbTiZrVM (M = Mo,Ta,Cr) systems as a function of temperature agree well with prior experimental observations. We apply our model to predict the phase evolution in NbVZr-Ti-x (0 < x < 1), which is confirmed experimentally using a high-throughput, laser deposition-based synthesis technique. This method provides a fast and accurate way to estimate the phase stability of new RCCAs to expedite their experimental discovery. (c) 2022 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.