Modeling the effects of ultrasonic vibration on friction stir welding

被引：102
|
作者：
Shi, L. [1 ,2 ]
Wu, C. S. [1 ,2 ]
Liu, X. C. [1 ,2 ]
机构：
[1] Shandong Univ, MOE Key Lab Liquid Solid Struct Evolut & Mat Proc, Jinan 250061, Peoples R China
[2] Shandong Univ, Inst Mat Joining, Jinan 250061, Peoples R China
来源：
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY | 2015年 / 222卷
基金：
中国国家自然科学基金;
关键词：
Friction stir welding; Ultrasonic vibration; Numerical simulation; Heat generation; Temperature distribution; Material flow; ALUMINUM-ALLOYS; NUMERICAL-SIMULATION; 3-DIMENSIONAL HEAT; FLOW-STRESS; STEEL; TOOL; DEFORMATION; TEMPERATURE; AL;
D O I：
10.1016/j.jmatprotec.2015.03.002
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
A mathematical model is developed to analyze the effects of superimposed ultrasonic vibration on heat generation, temperature distribution and material flow in friction stir welding process. Ultrasonic softening plays a dominant role in ultrasonic vibration enhanced friction stir welding process, while the thermal effect of ultrasonic vibration is insignificant. Superimposing ultrasonic vibration in friction stir welding process can produce an enhanced plastic material flow, increase the welding speed and welding efficiency, and also improve the weld quality by enhancing the plastic material flow near the tool. The model is validated by a comparison of the calculated thermal cycles and thermo-mechanically affected zone boundaries with the experimentally measured ones. (C) 2015 Elsevier B.V. All rights reserved.
引用
收藏
页码：91 / 102
页数：12
相关论文
共 50 条
  • [1] Material flow in ultrasonic vibration enhanced friction stir welding
    Liu, X. C.
    Wu, C. S.
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2015, 225 : 32 - 44
  • [2] Effect of ultrasonic vibration on dynamic recrystallization in friction stir welding
    Yang, Chunliang
    Wu, ChuanSong
    Shi, Lei
    [J]. JOURNAL OF MANUFACTURING PROCESSES, 2020, 56 (56) : 87 - 95
  • [3] Experimental study on ultrasonic vibration enhanced friction stir welding
    Liu, X. C.
    Wu, C. S.
    [J]. PROCEEDINGS OF THE 1ST INTERNATIONAL JOINT SYMPOSIUM ON JOINING AND WELDING, 2013, : 151 - 154
  • [4] Modified constitutive equation for use in modeling the ultrasonic vibration enhanced friction stir welding process
    Shi, L.
    Wu, C. S.
    Gao, S.
    Padhy, G. K.
    [J]. SCRIPTA MATERIALIA, 2016, 119 : 21 - 26
  • [5] Review: Progress and Trends in Ultrasonic Vibration Assisted Friction Stir Welding
    Najib Ahmad Muhammad
    Chuansong Wu
    Girish Kumar Padhy
    [J]. Journal of Harbin Institute of Technology(New series), 2018, 25 (03) : 16 - 42
  • [6] State of the art in friction stir welding and ultrasonic vibration-assisted friction stir welding of similar/dissimilar aluminum alloys
    [J]. Chinchanikar, Satish (satish.chinchanikar@viit.ac.in), 2021, Shahid Rajaee Teacher Tarining University (SRTTU) (11):
  • [7] Elimination of tunnel defect in ultrasonic vibration enhanced friction stir welding
    Liu, X. C.
    Wu, C. S.
    [J]. MATERIALS & DESIGN, 2016, 90 : 350 - 358
  • [8] Effect of ultrasonic vibration on welding load, temperature and material flow in friction stir welding
    Zhong, Y. B.
    Wu, C. S.
    Padhy, G. K.
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2017, 239 : 273 - 283
  • [9] Analysis of welding load reduction in ultrasonic vibration-enhanced friction stir welding
    Shi, L.
    Wu, C. S.
    Gao, S.
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 99 (1-4): : 373 - 385
  • [10] Analysis of friction reduction effect due to ultrasonic vibration exerted in friction stir welding
    Yang, C. L.
    Wu, C. S.
    Shi, L.
    [J]. JOURNAL OF MANUFACTURING PROCESSES, 2018, 35 : 118 - 126
12345