Cracking and reinforcement corrosion in short-span precast concrete bridges

A nationwide survey revealed 14 states having bridges comprised of precast, nonprestressed, concrete channel beams. Currently, the Arkansas State Highway and Transportation Department (AHTD) bridge inventory includes approximately 389 in-service bridges using 5.79 m precast channel beams that were constructed using 1952 AHTD, bridge details. Results from a statewide inspection of these bridges conducted by the writers revealed bridges with extensive concrete longitudinal cracking at the flexural reinforcing steel level and exposed reinforcing steel. Approximately 2,000 beams in 95 precast concrete channel beam bridges were inspected during a statewide investigation; longitudinal cracking at the reinforcing steel level was observed in 60.4% of the beams and exposed flexural reinforcement in 21.2%. A combination of flexure cracking from the live-load overloads and the presence of moisture has led to this high level of beam deterioration. The source of this moisture is humidity and water seepage at joints between adjacent beams. This paper examines the causes of longitudinal cracking deterioration by examining the influences of water permeation and humidity on the corrosion of flexural reinforcement in precast concrete channel beams.