Improving the Work Position of Worker Based on Manual Material Handling in Rice Mill Industry

In traditional industries still using manual material handling to weight lifting. Worker at the rice mill, especially in rice filtering activity has wrong ergonomic posture to enforce the body bends and carried loads too heavy cause of injury for lower back and waist. The work attitude is unnatural posture. This study aimed to determine the severity of the workload, the level of risk posed to the rice taking activities and suggested as an improvement to it. Identify the operator complaints used Nordic Body Map method. Rapid Entire Body Assessment (REBA) method is used to provide an assessment of the working posture of the operator. Assessment of the working posture on rice filtering process shows that REBA score is 12 with an explanation very high level of risk and action level is 4 which means the action needs to be repaired immediately. Biomechanics calculation shows result 6713.21 N, the result of the calculation of the biomechanics of worker in the rice filtering activities indicates that the activities would pose a risk or injury. Therefore, improvement in rice filtering activity by designing a tool for lowering the risk level worker. The design tools are illustrated with 2D modeling resulted in the level of risk that is working REBA score became 3 which shows a low risk level. Biomechanics calculation after designed of tools show the result is 6282.86 N. The results means the activities carried out are still in safe condition and does not pose a risk or injury.