Flow balancing orifice for ITER toroidal field coil

Flow balancing orifices (FBOs) are used in in International thermonuclear experimental reactor (ITER) Toroidal Field coil to uniform flow rate of cooling gas in the side double pancakes which have a different conductor length: 99 m and 305 m, respectively. FBOs consist of straight parts, elbows produced from a 316L stainless steel tube 21.34 x 2.11 mm and orifices made from a 316L stainless steel rod. Each of right and left FBOs contains 6 orifices, straight FBOs contain 4 and 6 orifices. Before manufacturing of qualification samples D.V. Efremov Institute of Electrophysical Apparatus (JSC NIIEFA) proposed to ITER a new approach to provide the seamless connection between a tube and a plate therefore the most critical weld between the orifice with 1 mm thickness and the tube removed from the FBOs final design. The proposed orifice diameter is three times less than the minimum requirement of the ISO 5167, therefore it was tasked to define accuracy of calculation flow characteristics at room temperature and compare with the experimental data. In 2015 the qualification samples of flow balancing orifices were produced and tested. The results of experimental data showed that the deviation of calculated data is less than 7%. Based on this result and other tests ITER approved the design of FBOs, which made it possible to start the serial production. In 2016 JSC NIIEFA delivered 50 FBOs to ITER, i.e. 24 left side, 24 right side and 2 straight FBOs. In order to define the quality of FBOs the test facility in JSC NIIEFA was prepared. The helium tightness test at 10(-9)m(3).Pa/s the pressure up to 3 MPa, flow rate measuring at the various pressure drops, the non-destructive tests of orifices and weld seams (ISO 5817, class B) were conducted. Other tests such as check dimensions and thermo cycling 300 - 80 - 300 K also were carried out for each FBO.