Techno-economic assessment of bio-oil produced from Eucalyptus forestry residues

Forestry residue is potentially useful for obtaining bio-oil and its by-products (biochar, syngas, and acid-rich aqueous extract) via fast pyrolysis. As such, we carried out a techno-economic analysis of both the production of bio-oil from Eucalyptus grandis residues (ER) and their availability in the state of Sao Paulo, Brazil. Discounted cash flow was used to calculate the minimum selling price (MSP) of bio-oil. Georeferencing identified the location of 20 Eucalyptus plantations, ten of which were selected due to their better economic performance. These ten plantations were potentially able to produce 59 million L/year of bio-oil. The economic analysis of the future biorefineries showed that an MSP of 11.6-19.3 $ (US)/GJ could support the processing of 60,000-5,000 tons/year of ER. A simulation of a large biorefinery revealed a capital investment (CAPEX) of around 6 M$ (US), reaching an operating expenditure peak of approximately 3 M$/year. The sensitivity analysis identified that plant capacity had the most significant impact on MSP, while the by-products (acid extract and biochar) lowered this by 22 %. The large biorefinery simulated using the Monte Carlo method had an 80 % chance of reaching a net present value (NPV) > 0, and an 80 % probability of reaching an internal rate of return (IRR) > 10 %. This study demonstrated that the production of bio-oils by the ten simulated centralized biorefineries is economically viable based on the NPV and IRR indicators.