Growth mechanism of multilayer-graphene-capped, vertically aligned multiwalled carbon nanotube arrays

The authors describe a rigorous investigation of the growth mechanism of composite structures consisting of graphene multilayers supported by vertically aligned multiwalled carbon nanotubes (VA-MWCNTs). The synthesis was performed via chemical vapor deposition with ethanol as a carbon source and iron films ranging in thickness from 1 to 9 nm as the catalyst. The morphology of grown films was investigated using scanning electron microscopy and transmission electron microscopy (TEM), and the crystallinity was studied using TEM and Raman spectroscopy. Thicker Fe films (8 or 9 nm) yielded composite structures, thin Fe films (1 to 4 nm) produced pure VA-MWCNTs, and Fe layers between 5 and 7 nm produced an intermediate structure composed of bundles of VA-MWCNTs fused together at their tips. The authors present growth mechanisms for all three structures. The authors attribute the change from VA-MWCNT to intermediate/composite with higher Fe film thicknesses to the formation of graphitic layers at the initial growth stage. (C) 2011 American Vacuum Society. [DOI: 10.1116/1.3644494]