Design, Fabrication & Performance Analysis of an Unmanned Aerial Vehicle

An Unmanned Aerial Vehicle was designed, analyzed and fabricated to meet design requirements and perform the entire mission for an international aircraft design competition. The goal was to have a balanced design possessing, good demonstrated flight handling qualities, practical and affordable manufacturing requirements while providing a high vehicle performance. The UAV had to complete total three missions named ferry flight (1st mission), maximum load mission (2nd mission) and emergency medical mission (3rd mission). The requirement of ferry flight mission was to fly as many as laps as possible within 4 minutes. The maximum load mission consists of flying 3 laps while carrying two wooden blocks which simulate cargo. The requirement of emergency medical mission was complete 3 laps as soon as possible while carrying two attendances and two patients. A careful analysis revealed lowest rated aircraft cost (RAC) as the primary design objective. So, the challenge was to build an aircraft with minimum RAC that can fly fast, fly with maximum payload, and fly fast with all the possible configurations. The aircraft design was reached by first generating numerous design concepts capable of completing the mission requirements. In conceptual design phase, Figure of Merit (FOM) analysis was carried out to select initial aircraft configuration, propulsion, empennage and landing gear. After completion of the conceptual design, preliminary design was carried out. The preliminary design iterations had a low wing loading, high lift coefficient, and a high thrust to weight ratio. To make the aircraft capable of Rough Field Taxi; springs were added in the landing gears for absorbing shock. An airfoil shaped fuselage was designed to allowed sufficient space for payload and generate less drag to make the aircraft fly fast. The final design was a high wing monoplane with conventional tail, single tractor propulsion system and a tail dragger landing gear. Payload was stored in undercarriage box for maximum load mission and emergency medical mission. The aircraft structure, weights 5.6 lb., constructed by balsa wood, depron and covering film was the only feasible match for the given requirements set by the competition organizers. The defined final aircraft was capable of: Completing 3 laps within 4 minutes at the first mission; flying 3 laps with 4 internal payloads at the second mission; flying 3 laps with all possible payload configurations at the third mission.