Erosion-corrosion behavior of SiC particle-reinforced Al-Si alloy in NaOH slurry

The erosion-corrosion behavior of SiC particle-reinforced Al-Si alloy has been studied in NaOH slurry simulating the mining atmosphere. The study was performed at two different sand concentrations, namely, 20 and 30 wt pct, and at a speed of 900 rpm. It is depicted that the wear rates decreased with increasing sand content, indicating that corrosion is the dominating mode of material removal. Further composite exhibited lower wear resistance than the alloys irrespective of the sand concentration. Scanning electron microscope (SEM) observations indicated the dissolution of dendrites of Al due to severe corrosion, leaving behind the network of Si. This ultimately results in the falling of Si particles from the matrix, leaving behind voids. This also results in the formation of voids around the SiC particles and leads to pullout of SiC particles from the matrix during the wear process.