Synthesis, microstructure and properties of Ti-Al porous intermetallic compounds prepared by a thermal explosion reaction

Ti-Al porous intermetallic compounds were prepared by a simple and energy-saving process of thermal explosion (TE) reactions. The effects of the Ti/Al molar ratios (including Ti : Al = 3 : 1, 2 : 1, 1 : 1, 1 : 2 and 1 : 3) on the temperature profiles, phase compositions, pore characteristics, density, expansion behaviors and oxidation resistance were investigated. The ignition temperatures were between 630-653 degrees C and the combustion temperatures were between 737-1161 degrees C, both of which are higher than the target furnace temperature. Porous Ti-Al alloys displayed a high open porosity of 35-56%. The pores were from non-fully dense green compacts and expansion behaviors of TE. When the target furnace temperature was set at 650 degrees C, the specimen with Ti and Al in a 1 : 2 ratio possessed the highest open porosity of 53.89% and the lowest density of 1.58 g cm(-3). When the target furnace temperature was set at 700 degrees C, the specimen with Ti and Al in a 1 : 3 ratio possessed the highest open porosity of 56.27% and the lowest density of 1.44 g cm(-3). The porous specimens with Ti and Al in a 1 : 3 ratio exhibited the best resistance to oxidation at 650 degrees C in air.