Feedback Control for the Precise Shape Morphing of 4D-Printed Shape Memory Polymer

Four-dimensional printing (4DP) is a newly emerged technology that uses smart materials for additive manufacturing and thus enables shape and/or property change upon stimulus after the printing process. Present study on 4DP has been focused on open-loop stimulus, which can hardly ensure high shape precision and predictable final states. In this article, a new closed-loop 4DP (CL4DP) process supplementing 4D printed actuation with closed loop control methods is proposed. Image feedback is used for enhancing the conventional open loop 4DP morphing process and a controller is implemented to regulate the intensity of the stimulus accordingly in real-time. To achieve precise control, a nonlinear affine system model is built by model identification with measurement data to describe the dynamic shape recovery process of the 4D-printed shape memory polymer (SMP). Precise shape control is achieved and the effects of controller parameters on the precision of CL4DP are studied. Traditionally, SMP has a discrete number of selected steady states. With CL4DP, such steady states can be continuous and arbitrary.