Lean manufacturing analysis of a Heater industry based on value stream mapping and computer simulation

被引:12
|
作者
Zahraee, Seyed Mojib [1 ]
Tolooie, Ali [2 ]
Abrishami, Salman Jameh [3 ]
Shiwakoti, Nirajan [1 ]
Stasinopoulos, Peter [1 ]
机构
[1] RMIT Univ, Sch Engn, Dept Mfg Mat & Mechatron, Melbourne, Vic 3053, Australia
[2] Kansas State Univ, Dept Ind & Mfg Syst Engn, Manhattan, KS 66506 USA
[3] Imam Hossein Univ, Fac Engn, Dept Ind Engn, Tehran, Iran
关键词
Lean manufacturing; value stream mapping; computer simulation; Heater industry; Arena; DESIGN;
D O I
10.1016/j.promfg.2020.10.192
中图分类号
TP18 [人工智能理论];
学科分类号
081104 ; 0812 ; 0835 ; 1405 ;
摘要
Manufacturing companies implement lean manufacturing (LM) tools to keep their competitiveness over their competitors by improving the manufacturing system's productivity. Value Stream Mapping (VSM) is a critical tool for implementing the lean approach, and it can be used to many sectors in industry. The paper aims to implement the VSM approach along with computer simulation for identification and elimination of wastes in a small-scale Heater industry by using lean principles and time-frame formulation through takt time calculation. Based on the future VSM improvements, results showed that production lead time (PLT) reduced from 17.5 days to 11 days, and the value-added time decreased from 3412 seconds to 2415 seconds. Takt time also was decreased from 250 seconds to 192 seconds. Our results are a valuable resource for managers and industrial engineers to improve the productivity of manufacturing in a cost-effective and timely manner. (C) 2020 The Authors. Published by Elsevier Ltd.
引用
收藏
页码:1379 / 1386
页数:8
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