Experimental analysis of fiber-reinforced laminated composite plates with embedded SMA wire actuators

Shape memory alloy (SMA) wires are effective smart actuators since they provide relatively large actuation force and strain in a very limited space. Embedding SMA wires in flexible laminated composite plates or shells allows for creating active structures for morphing applications. However, the design of such structures is challenging due to the nonlinear thermomechanical coupling of SMA materials, the adhesion of the SMA actuators to the resin, the effect of temperature on the adhesion strength, the heat transfer between the SMA wires and the surrounding laminate, and the convection boundary conditions. This paper presents an experimental analysis of smart fiber-reinforced composite laminated plates with embedded SMA wires, focusing on the relationship between the applied electric current, measured temperature of the SMA wires, and the resulting tip deflection. A temperature-based control method was developed to achieve the required wire temperature and tip deflection as quickly as possible. Results showed that the fiber-orientation angle of the composite plies and the convection boundary conditions have significant effects on the structure's actuation. With cyclic actuation, damage starts around the heated SMA wires and can grow to cause delamination at areas between neighboring SMA wires and yielding of the matrix material, resulting in permanent deformation.