Dimensioning Optimization of the Permanent Magnet Synchronous Generator for Direct Drive Wind Turbines

In the present work, a methodology that allows optimizing the permanent magnet synchronous generator (PMSG) design by establishing limit values of magnet radius and length that maximize efficiency for the nominal parameters of the wind turbine is developed. The methodology consists of two fundamental models. One model calculates the generator parameters from the radius of the magnet base, and the other optimization model determines two optimum generators according to the optimization criteria of maximum efficiency and maximum efficiency with minimum weight starting from the axial length and the radius of the magnet base. For the optimization, the numerical method of the golden section was used. The model was validated from a 10 kW PMSG and the results of two optimum generators are presented according to the optimization criteria. In addition, when the obtained results are compared with the reference electric generator, an increase in efficiency of 1.15% and 0.81% and a reduction in weight of 30.79% and 39.15% of the optimized generators are obtained for maximum efficiency and minimum weight, respectively. Intermediate options between the maximum efficiency generator and the minimum weight generator allows for the selection of the optimum dimensioning for the electric generator as a function of the parameters from the wind turbine design.