Theoretical study on bubble formation and flow condensation in downflow channel with horizontal gas injection

Bubble formation and condensation in liquid pipes occur widely in industrial systems such as cryogenic propellant feeding system. In this paper, an integrated theoretical model is established to give a comprehensive description of the bubble formation, motion and condensation process. The model is validated by numerical simulations and bubble condensation experiments from references, and good agreements are achieved. The bubble departure diameter at the orifice and the flow condensation length in the liquid channel are predicted by the model, and effects of various influencing parameters on bubble behaviors are analyzed. Prediction results indicate that the orifice diameter, the gas feeding rate, and the liquid velocity are the primary influence factors on the bubble departure diameter. The interfacial heat transfer as well as the bubble departure diameter has a direct impact on the bubble flow condensation length, which increases by 2.5 times over a system pressure range of 0.10.4MPa, and decreases by 85% over a liquid subcooling range of 530K. This work could be beneficial to the prediction of bubble formation and flow condensation processes and the design of cryogenic transfer pipes.