Wing Design, Fabrication, and Analysis for an X-Wing Flapping-Wing Micro Air Vehicle

Flapping-wing Micro Air Vehicles (FW-MAVs), inspired by small insects, have limitless potential to be capable of performing tasks in urban and indoor environments. Through the process of mimicking insect flight, however, there are a lot of challenges for successful flight of these vehicles, which include their design, fabrication, control, and propulsion. To this end, this paper investigates the wing design and fabrication of an X-wing FW-MAV and analyzes its performance in terms of thrust generation. It was designed and developed using a systematic approach. Two pairs of wings were fabricated with a traditional cut-and-glue method and an advanced vacuum mold method. The FW-MAV is equipped with inexpensive and tiny avionics, such as the smallest Arduino controller board, a remote-control receiver, standard sensors, servos, a motor, and a 1-cell battery. Thrust measurement was conducted to compare the performance of different wings at full throttle. Overall, this FW-MAV produces maximum vertical thrust at a pitch angle of 10 degrees. The wing having stiffeners and manufactured using the vacuum mold produces the highest thrust among the tested wings.