Investigation of microcombing parameters in enhancing the properties of carbon nanotube yarns

Microcombing has been reported as a novel processing approach for reducing waviness and improving alignment of carbon nanotubes (CNTs), which effectively enhances the performance of materials made from CNT sheets. In this study, we have systematically investigated the effects of microcombing parameters on the properties of CNT yarns. It is found that the electrical and mechanical properties of CNT yarns first improved with increasing degree of microcombing and then degraded with over-combing. At the optimum degree of microcombing, the electrical conductivity, tensile strength, and Young's modulus of the CNT yarns were improved to 140%, 140%, and 230%, respectively, over those of uncombed yarns. The enhanced yarn properties were resulted from reduced nanotube waviness, improved CNT alignment and denser packing structure, which led to a more uniform yarn structure. On the other hand, over-combing degraded structural uniformity, resulting in lower electrical and mechanical properties. These observations are expected to help with future selection of microcombing parameters for producing high-quality CNT yarns and polymer-CNT composite yarns for superior electrical and mechanical properties. (C) 2017 Elsevier Ltd. All rights reserved.