Topology optimisation of turbulent flow using data-driven modelling

Fluid topology optimisation has become a popular approach for optimisation of geometries in aero-thermal applications. However, one of the main limitations of current approaches considering turbulent flow is the fidelity of the Reynolds Averaged Navier-Stokes models employed. In response, this paper shows the development of the first data-driven fluid topology optimisation technique based on the continuous adjoint method. The technique first extracts data from a high fidelity simulation of a standard topology-optimised geometry. These data are fed through a symbolic regression-based machine learning algorithm called gene expression programming, to learn an explicit model for the anisotropy tensor. The novel aspect of the work is the derivation of the adjoint form of the generalised explicit algebraic stress model such that the developed turbulence model can be inserted directly into the primal and adjoint system of equations. This allows a second, data-driven optimisation to be performed. Finally, a high fidelity simulation of the resulting geometry is also conducted to allow comparison against the standard geometry. The method is first applied to the back-facing step to verify the approach and then to a 2D u-bend configuration. The data-driven optimisation was able to find geometries exhibiting significant reductions in pressure loss when compared with results from the standard optimisation.