Cutting force and nonlinear chatter stability of ball-end milling cutter

被引：12
|
作者：
Zhang, Ce [1 ]
Li, Changyou [1 ]
Xu, Mengtao [1 ]
Yao, Guo [1 ]
Liu, Zhendong [1 ]
Dai, Weibing [1 ]
机构：
[1] Northeastern Univ, Sch Mech Engn & Automat, Shenyang 110819, Peoples R China
来源：
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY | 2022年 / 120卷 / 9-10期
基金：
中国国家自然科学基金;
关键词：
Ball-end milling cutter; Milling force; Dynamics model; Chatter test; Chatter stability analysis; PREDICTION; MODEL; VIBRATIONS;
D O I：
10.1007/s00170-022-09150-y
中图分类号：
TP [自动化技术、计算机技术];
学科分类号：
0812 ;
摘要：
Ball-end milling cutters are one of the most widely used cutters in the automotive, aerospace, die, and machine parts industries. Milling chatter reduced the surface quality and production efficiency, resulting in noise. It is particularly important to model the cutting force and analyze the flutter stability of ball-end milling cutters. In this study, a simplified milling force model of ball-end milling cutter with three degrees of freedom was established based on Merchant bevel cutting theory. The model simplified the milling force coefficient. The expressions of instantaneous milling area considering the vibration displacements in X, Y, and Z directions were derived. The nonlinear dynamic cutting force model of ball-end milling cutter with three degrees of freedom was proposed. The nonlinear chatter vibration mechanical model of ball-end milling cutter with three degrees of freedom was developed by introducing the time delay term, and the stability analysis is carried out by the stability lobe diagram. The proposed models were experimentally verified.
引用
收藏
页码：5885 / 5908
页数：24
相关论文
共 50 条
  • [1] Cutting force and nonlinear chatter stability of ball-end milling cutter
    Ce Zhang
    Changyou Li
    Mengtao Xu
    Guo Yao
    Zhendong Liu
    Weibing Dai
    The International Journal of Advanced Manufacturing Technology, 2022, 120 : 5885 - 5908
  • [2] THE PREDICTION OF THE CUTTING FORCE IN BALL-END MILLING WITH A FLEXIBLE CUTTER
    SIM, C
    YANG, M
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 1993, 33 (02): : 267 - 284
  • [3] A chatter free calibration method for determining cutter runout and cutting force coefficients in ball-end milling
    Yao, Zhen-Qiang
    Liang, Xin-Guang
    Luo, Lei
    Hu, Jun
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2013, 213 (09) : 1575 - 1587
  • [4] The effects of cutter eccentricity on the cutting force in the ball-end finish milling
    Qingyuan Cao
    Jun Zhao
    Yueen Li
    Lihong Zhu
    The International Journal of Advanced Manufacturing Technology, 2013, 69 : 2843 - 2849
  • [5] The effects of cutter eccentricity on the cutting force in the ball-end finish milling
    Cao, Qingyuan
    Zhao, Jun
    Li, Yueen
    Zhu, Lihong
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2013, 69 (9-12): : 2843 - 2849
  • [6] Identification of Cutting Force Coefficients in Different Cutting Edges of Ball-End Milling Cutter
    Li B.-C.
    Wang Z.-Y.
    Zhang B.
    Wang W.-S.
    Dongbei Daxue Xuebao/Journal of Northeastern University, 2019, 40 (09): : 1316 - 1322
  • [7] Research on Instantaneous Cutting Force of High Speed Ball-end Milling Cutter
    Qi, C. X.
    Jiang, B.
    Zheng, M. L.
    Yang, Y. J.
    Sun, P.
    HIGH SPEED MACHINING, 2011, 188 : 277 - +
  • [8] THE PREDICTION OF CUTTING FORCE IN BALL-END MILLING
    YANG, MY
    PARK, HD
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 1991, 31 (01): : 45 - 54
  • [9] Genetic equation for the cutting force in ball-end milling
    Milfelner, A
    Kopac, J
    Cus, F
    Zuperl, U
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2005, 164 : 1554 - 1560
  • [10] Investigation of the cutting force coefficients in ball-end milling
    Liu, XW
    Cheng, K
    Webb, D
    Longstaff, AP
    Widiyarto, MH
    Jiang, XQ
    Blunt, L
    Ford, DG
    LASER METROLOGY AND MACHINE PERFORMANCE VI, 2003, : 45 - 54
12345