The effect of solution temperature on the microstructure and tensile properties of Al-15%Mg2Si composite

The effect of different solution temperatures has been investigated on the microstructure and tensile properties of in situ Al-Mg2Si composite specimens were subjected to solutionizing at different temperatures of 300 degrees C, 350 degrees C, 400 degrees C, 450 degrees C, 500 degrees C, 550 degrees C and 580 degrees C for holding time of 4 h followed by quenching. The microstructural studies of the polished and etched samples by scanning electron microscopy (SEM) in the solution condition indicated that the increase in the temperature changes the morphology of both the primary and secondary Mg2Si phases. Solutionizing led to the dissolution of the Mg2Si particles and changed their morphology. Tensile test results indicated that ultimate tensile strength (UTS) gradually decreased upon solutionizing from 300 to 550 degrees C while further increase in the temperature followed by a sharp decrease in UTS up to 580 degrees C solutionizing temperature. It was found that the elongation has become three times greater in comparison to the as-cast state. Elongation results showed an increase up to 500 degrees C and then reduced temperatures of 550 and 580 degrees C. Fractographic analysis revealed a cellular nature for the fracture surface. On the cellular fracture surface, the features of both brittle and ductile fracture were present simultaneously. As a result of solution treatment the potential sites for stress concentration and crack initiation areas were reduced due to softening of the sharp corners and break up of eutectic network respectively, while increase in the number of fine dimples rendered the nature of fracture to ductile and also increased elongation. (C) 2011 Elsevier Ltd All rights reserved.