A Comparative Study of the Characteristics of French Fries Produced by Deep Fat Frying and Air Frying

Air frying is being projected as an alternative to deep fat frying for producing snacks such as French fries. In air frying, the raw potato sections are essentially heated in hot air containing fine oil droplets, which dehydrates the potato and attempts to impart the characteristics of traditionally produced French fries, but with a substantially lower level of fat absorbed in the product. The aim of this research is to compare: (1) the process dynamics of air frying with conventional deep fat frying under otherwise similar operating conditions, and (2) the products formed by the 2 processes in terms of color, texture, microstructure, calorimetric properties, and sensory characteristics. Although, air frying produced products with a substantially lower fat content but with similar moisture contents and color characteristics, it required much longer processing times, typically 21 min in relation to 9 min in the case of deep fat frying. The slower evolution of temperature also resulted in lower rates of moisture loss and color development reactions. Differential scanning calorimetry (DSC) studies revealed that the extent of starch gelatinization was also lower in the case of air fried product. In addition, the 2 types of frying also resulted in products having significantly different texture and sensory characteristics. Practical Application Despite air fryers being available in our markets, systematic comparisons of the quality and sensory characteristics of products such as French fries produced by air frying and deep fat frying are not available. This study shows that the color of air fried products can be similar to deep fat fried product, but the texture is harder, and mouth feel and appearance are dryermore akin to puffed/baked products. This study will advance our quest to develop truly competing alternatives to deep fat frying, which yield products having the same mouth-feel and eating experience.