Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring

被引：113
|
作者：
Bhuiyan, M. S. H. [1 ]
Choudhury, I. A. [1 ]
Dahari, M. [1 ]
Nukman, Y. [2 ]
Dawal, S. Z. [1 ]
机构：
[1] Univ Malaya, Fac Engn, Dept Mech Engn, Mfg Syst Integrat, Kuala Lumpur 50603, Malaysia
[2] Univ Malaya, Fac Engn, Dept Engn Design & Mfg, Kuala Lumpur 50603, Malaysia
来源：
MEASUREMENT | 2016年 / 92卷
关键词：
Tool condition monitoring; Tool wear; Plastic deformation; Acoustic emission; Signal frequency; PATTERN-RECOGNITION; MECHANISM; MODEL;
D O I：
10.1016/j.measurement.2016.06.006
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
The metal cutting process initiates with the occurrence of plastic deformation of workmaterial and is followed by tear and removal of material from the workpiece. This process ultimately damages cutting tool and causes tool wear. An acoustic emission (AE) sensor has been employed to measure the signal frequency in machining. The AE signal component of tool wear and plastic deformation in turning are separated by simulating the process of tool wear by a grinding test where the workpiece of grinding test is the same tool-insert for tuning test, and the process of tool wear in turning is replicated by the process of material removal in grinding. The frequency of tool wear for this particular investigation is found to lie between 67 kHz and 471 kHz whereas for plastic deformation of workmaterial, it has a fluctuation within the range starting from 51 kHz to some value within 471 kHz. (C) 2016 Elsevier Ltd. All rights reserved.
引用
收藏
页码：208 / 217
页数：10
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