Electron Beam Welding Process of Port Stub of CFETR Vacuum Vessel Sector Mockup

Port structures are important parts of vacuum vessel (VV) in China Fusion Engineer Test Reactor (CFETR), which consists of port stubs and port extensions, mainly provides channels for the installation and maintenance of internal components, such as divertor and blanket, and provides interface for auxiliary heating system, diagnostic system, and vacuum pumping. A 1/8 VV sector mockup with port structures is used to explore the key manufacturing technology of CFETR VV. Electron beam welding (EBW) process development of port structures of 1/8 VV sector mockup is introduced in this article taking the inner shell of upper port stub as an example. Through EBW test and process optimization, the surface formation, microstructure, and mechanical properties of the weld are obtained. On this basis, the EBW of the inner shell of the upper port stub is carried out. After phased array ultrasonic nondestructive testing and laser tracker measurement, the weld quality is excellent, and contour accuracy has reached the technical requirements. This study provides important support for the engineering design and construction of the CFETR.