Wet erosive wear of alumina densified with magnesium silicate additions

A study was made of the wet erosive wear of polycrystalline alumina of mean grain size >1 mum, containing up to 10 wt% of magnesium silicate sintering aid. For pure polycrystalline alumina, the dominant wear mechanism was grain-boundary microfracture, leading to partial or complete grain removal. In the case of the liquid-phase-sintered materials, wear rates could be as low as 25% of those of pure alumina of the same mean grain size, and the main material removal mechanism was transgranular fracture combined with tribochemical wear. The use of Cr3+ photoluminescence line broadening showed much higher levels of local stress in the magnesium silicate-sintered materials (similar to 450 MPa) than in the pure-alumina materials (similar to 200 MPa). Grain-boundary compressive hoop stresses, caused by the thermal expansion mismatch between a continuous magnesium silicate film and the alumina grains, provided an explanation for the improved wear resistance of the alumina sintered with magnesium silicate.