Qualification of automated low-field NMR relaxometry for quality control of polymers in a production setting

Implementation of a low-field time-domain nuclear magnetic resonance (NMR) scanner as a diagnostic tool in the production of new polymer components is described in the context of qualification of a new QA/QC device. A study to determine the optimal experimental parameters was performed and a robotic autosampler was built to enable scanning of multiple pads. Relationships between T-2 values and physical properties of DC745 slabs were investigated, and the appropriate sampling parameters for the production setting were determined. Two versions of a robotic antosampler were built and, for the component described here, a fourth radial axis was required in addition to traditional X, Y, and Z movement to eliminate the large variability in T-2 due to inconsistent sample coverage caused by the complex rib geometry of the component. Data show that with appropriate choice of experimental conditions of the NMR detector and the detection geometry of the robotic autosampler, sufficient resolution of variations in cross-link density on the millimeter scale could be determined. All data to date demonstrate that low-field NMR devices are a feasible tool for use in production settings for non-destructive quality control of polymer components. (c) 2007 Elsevier Ltd. All rights reserved.