Zero defect manufacturing strategies for reduction of scrap and inspection effort in multi-stage production systems

被引:45
|
作者
Eger, Florian [1 ]
Coupek, Daniel [1 ]
Caputo, Davide [2 ]
Colledani, Marcello [3 ]
Penalva, Mariluz [4 ]
Ortiz, Jon Ander [5 ]
Freiberger, Hermann [6 ]
Kollegger, Gernot [7 ]
机构
[1] Inst Control Engn Machine Tools & Mfg Units, Seidenstr 36, D-70174 Stuttgart, Germany
[2] GKN Aerosp Engine Syst Norway, Kirkegardsveien 45, N-3616 Kongsberg, Norway
[3] Politecn Milan, Dept Mech Engn, Via Masa 1, I-20156 Milan, Italy
[4] Tecnalia Res & Innovat, Mikeletegi 7, Donostia San Sebastian 20009, Spain
[5] IK4 Ideko, Arriaga Ind Dea 2, Elgoibar 20870, Spain
[6] ABF Ind Automat GmbH, Deggendorfstr 6, A-4030 Linz, Austria
[7] nxtControl GmbH, Aumuhlweg 3-B1, Leobersdorf, Austria
基金
欧盟地平线“2020”;
关键词
Zero-defect manufacturing; Effect elimination; Multi-stage; Production system;
D O I
10.1016/j.procir.2017.12.228
中图分类号
TP18 [人工智能理论];
学科分类号
081104 ; 0812 ; 0835 ; 1405 ;
摘要
Multi-stage production systems offer a huge potential for defect compensation and defect propagation avoidance on system level, in contrast to current single-stage solutions, in order to reduce scrap and to minimize time-consuming and cost-intensive quality control. Integration of additional sensor systems and sophisticated analysis of the acquired signals enable strategies in the field of downstream compensation, inline rework and enhanced process control without including additional process and inspection stages. The presented strategies are validated in three emerging European industrial sectors (aerospace, railway and medical) yielding a universal solution for zero defect manufacturing in multi-stage production systems. (C) 2017 The Authors. Published by Elsevier B.V.
引用
收藏
页码:368 / 373
页数:6
相关论文
共 50 条
  • [1] Zero-Defect-Production in multi-stage Production Systems
    Eger, Florian
    Reiff, Colin
    ATP MAGAZINE, 2018, (11-12): : 32 - 34
  • [2] Part Variation Modeling in Multi-Stage Production Systems for Zero-Defect Manufacturing
    Eger, Florian
    Tempel, Philipp
    Magnaninit, Maria Chiara
    Reiff, Colin
    Colledani, Marcello
    Verl, Alexander
    2019 IEEE INTERNATIONAL CONFERENCE ON INDUSTRIAL TECHNOLOGY (ICIT), 2019, : 1017 - 1022
  • [3] Knowledge Capturing Platform in Multi-Stage Production Systems for Zero-Defect Manufacturing
    Eger, Florian
    Reiff, Colin
    Colledani, Marcello
    Verl, Alexander
    PROCEEDINGS OF THE 2018 25TH INTERNATIONAL CONFERENCE ON MECHATRONICS AND MACHINE VISION IN PRACTICE (M2VIP), 2018, : 25 - 30
  • [4] Smart centering for rotation-symmetric parts in multi-stage production systems for zero-defect manufacturing
    Reiff, Colin
    Eger, Florian
    Tempel, Philipp
    Magnanini, Maria Chiara
    Ander Ortiz, Jon
    Colledani, Marcello
    Verl, Alexander
    Sarries, Inigo
    12TH CIRP CONFERENCE ON INTELLIGENT COMPUTATION IN MANUFACTURING ENGINEERING, 2019, 79 : 27 - 32
  • [5] Multi-agent System Architecture for Zero Defect Multi-stage Manufacturing
    Leitao, Paulo
    Barbosa, Jose
    Geraldes, Carla A. S.
    Coelho, Joao P.
    SERVICE ORIENTATION IN HOLONIC AND MULTI-AGENT MANUFACTURING, 2018, 762 : 13 - 26
  • [6] Optimal allocation of inspection effort in a serial multi-stage production system
    Bai, DS
    Yun, HJ
    COMPUTERS & INDUSTRIAL ENGINEERING, 1996, 30 (03) : 387 - 396
  • [7] Inspection strategies for quality products with rewards in a multi-stage production
    Kumar, R. Satheesh
    Nagarajan, A.
    JOURNAL OF CONTROL AND DECISION, 2023, 10 (04) : 596 - 609
  • [8] Correlation analysis methods in multi -stage production systems for reaching zero -defect manufacturing
    Eger, Florian
    Reiff, Colin
    Brantl, Bernd
    Colledani, Marcello
    Verl, Alexander
    51ST CIRP CONFERENCE ON MANUFACTURING SYSTEMS, 2018, 72 : 635 - 640
  • [9] Analysis of the production variability in multi-stage manufacturing systems
    Colledani, M.
    Matta, A.
    Tolio, T.
    CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2010, 59 (01) : 449 - 452
  • [10] Integration Challenges for the Deployment of a Multi-Stage Zero-Defect Manufacturing Architecture
    Angione, Giacomo
    Cristalli, Cristina
    Barbosa, Jose
    Leitao, Paulo
    2019 IEEE 17TH INTERNATIONAL CONFERENCE ON INDUSTRIAL INFORMATICS (INDIN), 2019, : 1615 - 1620