The Application of Multi-wedge Cross Wedge Rolling Forming Long Shaft Technology

The process of multi-wedge cross wedge rolling is an advanced precision technology for forming long shaft parts such as automobile semi-axes. Three-dimensional solid model and the finite element model of semi-axes on automobile and dies of its cross wedge rolling were established. The process of cross wedge rolling was simulated according to the actual dimension of semi-axes on automobile utilizing the finite element method (FEM)software ANSYS/LS-DYNA. The required force parameters for designing semi-axes mill are determined. The appropriate roller width was determined according to the length and diameter of semi-axes on automobile. The results have provided the basis for the design of specific structure of automobile semi-axes cross wedge rolling mill.