Synthesis and characterization of novel segmented polyurethane clay nanocomposite via poly(ε-caprolactone)/clay

A novel segmented polyurethane/clay (PU/clay) nanocomposite based on poly(caprolactone), diphenylmethane diisocyanate, butanediol, and poly(caprolactone)/ clay prepolymer was synthesized as evidenced by FTIR and X-ray diffraction studies. Poly(caprolactone)/clay (PCL/clay) prepolymer was first synthesized in a nanocomposite form as confirmed by X-ray diffraction. X-ray diffraction study showed that PU/clay contained crystalline structure due to the presence of PCL/clay. In mechanical properties, about 1.4% PCL/clay in PU/clay resulted in a large increase in the elongation of PU/clay. However, when the amount of PCL/clay was 4.2%, the elongation of PU/clay was reduced drastically. This behavior indicated that PU/clay can be transformed from an elastomer to a thermoplastic material as the amount of PCL/clay in PU/clay increased. Additionally, the lap shear stress of PU/clay was at least three times that of neat PU as a result of the PCL/clay component. (C) 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2225-2233, 1999.