Effects of inhibitor KCl on hydration swelling and softening of a smectite-poor mudstone

The swelling and softening of mudstones caused by water often lead to serious geological disasters. In petroleum exploration and development, the hydration expansion of mudstone can also lead to serious wellbore instability hazards. The swelling of smectite clays is the main reason for this hydration expansion in mudstones. It is generally recognized that illite and illite-smectite mixed layer clays are both poor swellable and has a low effect on rock strength of smectite-poor mudstone. Furthermore, weakening law and degree of smectite-poor mudstone in water is not clear. This study conducted swelling tests and rock mechanics experiments on a smectite-poor mudstone from the Sichuan basin. The results show that both water content and swelling capacity tend to remain steady after soaking the samples for 24 h. The mudstone water content reached 5.36%, and the swelling rate was 2% after soaking in water for 72 h, and the rock had a lower unconfined compressive strength (UCS) value of 1.41 MPa. Adding KCl inhibited these processes, and elevated KCl concentrations drastically reduced the mudstone water content and swelling rate. Compared to water, the water content and swelling rate of mudstone soaked in a 6% KCl solution both decreased by 50%. The UCS and the elastic modulus also increased for a half-dry mudstone, although the inhibitor was important. At elevated KCl inhibitor concentrations, the UCS and elastic modulus of the hydrated mudstone were lower than those of the dry mudstone. The findings of this study can help for better understanding of the application of KCl inhibitor in water-based fluid for drilling engineering.