Thinning and residual stresses of sheet metal in the deep drawing process

被引:35
|
作者
El Sherbiny, M. [1 ]
Zein, H. [1 ]
Abd-Rabou, M. [1 ]
El Shazly, M. [1 ]
机构
[1] Cairo Univ, Dept Mech Design & Prod Engn, Fac Engn, Giza 12613, Egypt
关键词
D O I
10.1016/j.matdes.2013.10.055
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper presents a Finite Element (FE) model developed for the 3-D numerical simulation of sheet metal deep drawing process (Parametric Analysis) by using ABAQUS/EXPLICIT Finite Element Analysis (FEA) program with anisotropic material properties and simplified boundary conditions. The FE results are compared with experimental results for validation. The developed model can predict the thickness distribution, thinning, and the maximum residual stresses of the blank at different die design parameters, including both geometrical and physical parameters. Furthermore, it is used for predicting reliable, working parameters without expensive shop trials. Predictions of the thickness distribution, thinning and the maximum residual stresses of the sheet metal blank with different design parameters are reported. Frictional limitations and requirements at the different interfaces are also investigated. (C) 2013 Elsevier Ltd. All rights reserved.
引用
收藏
页码:869 / 879
页数:11
相关论文
共 50 条
  • [1] Thinning and spring back prediction of sheet metal in the deep drawing process
    Zein, H.
    El Sherbiny, M.
    Abd-Rabou, M.
    El Shazly, M.
    [J]. MATERIALS & DESIGN, 2014, 53 : 797 - 808
  • [2] Analysis of the hemisphere deep drawing process of metal sheet
    Yang, Tung-Sheng
    Hsu, Yuan-Chuan
    [J]. Journal of the Chinese Society of Mechanical Engineers, Transactions of the Chinese Institute of Engineers, Series C/Chung-Kuo Chi Hsueh Kung Ch'eng Hsuebo Pao, 2006, 27 (01): : 81 - 86
  • [3] Cutting Process for Determining Residual Stresses in Sheet Metal.
    Peiter, Arnold
    [J]. Baender Bleche Rohre, 1988, 29 (01): : 30 - 33
  • [4] Analysis of deep drawing of sheet metal using the Marform process
    Ramezani, Maziar
    Ripin, Zaidi Mohd
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2012, 59 (5-8): : 491 - 505
  • [5] Analysis of deep drawing of sheet metal using the Marform process
    Maziar Ramezani
    Zaidi Mohd Ripin
    [J]. The International Journal of Advanced Manufacturing Technology, 2012, 59 : 491 - 505
  • [6] Influence of process parameters on residual stresses in deep-drawing process with FEM and experimental evaluations
    Kardan, Masoud
    Parvizi, Ali
    Askari, Ali
    [J]. JOURNAL OF THE BRAZILIAN SOCIETY OF MECHANICAL SCIENCES AND ENGINEERING, 2018, 40 (03)
  • [7] Influence of process parameters on residual stresses in deep-drawing process with FEM and experimental evaluations
    Masoud Kardan
    Ali Parvizi
    Ali Askari
    [J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2018, 40
  • [8] DETERMINATION OF BLANK HOLDER FORCE IN SHEET METAL DEEP DRAWING PROCESS
    Y.J.Luo
    Y.Q.Zhang
    D.N.He
    [J]. Acta Metallurgica Sinica(English Letters), 2003, (01) : 31 - 34
  • [9] THE FORMABILITY OF ERDEMIR 6112 SHEET METAL BY THE HYDROMECHANICAL DEEP DRAWING PROCESS
    Karaagac, Ibrahim
    Ozdemir, Ahmet
    [J]. JOURNAL OF THE FACULTY OF ENGINEERING AND ARCHITECTURE OF GAZI UNIVERSITY, 2011, 26 (04): : 841 - 850
  • [10] Process Simulation of Aluminium Sheet Metal Deep Drawing at Elevated Temperatures
    Winklhofer, Johannes
    Trattnig, Gernot
    Lind, Christoph
    Sommitsch, Christof
    Feuerhuber, Hannes
    [J]. NUMIFORM 2010, VOLS 1 AND 2: DEDICATED TO PROFESSOR O. C. ZIENKIEWICZ (1921-2009), 2010, 1252 : 927 - +