Simulation and Analysis of Optimization Process Parameters for Multi-Cavity Injection Molding Parts Warpage by Genetic Algorithm Method

This study presents the warpage analysis for products through the combination of the genetic algorithm (GA) method and finite element method (FEM) in multi-cavity injection molding parts; it simulated and analyzed the warpage through controlling the conditions of various parameters in primary processes - filling, packing, and cooling. After 50 iterations of calculations. These results demonstrate that the maximum warpage of the products was 0.5052 mm for multi-cavity injection molding parts. In comparison with the orthogonal array, the maximum warpage could be reduced by approximately 7.24%. It is shown that the GA method can obtain the optimum process conditions for warpage deformation in multi-cavity injection molding parts.