A new approach for detection of wear mechanisms and determination of tool life in turning using acoustic emission

被引:73
|
作者
Andrade Maia, Luis Henrique [1 ]
Abrao, Alexandre Mendes [2 ]
Vasconcelos, Wander Luiz [3 ]
Sales, Wisley Falco [4 ]
Machado, Alisson Rocha [4 ]
机构
[1] Univ Fed Minas Gerais, PUC Minas, Grad Program Mech Engn, Belo Horizonte, MG, Brazil
[2] Univ Fed Minas Gerais, Grad Program Mech Engn, Belo Horizonte, MG, Brazil
[3] Univ Fed Minas Gerais, Grad Program Met & Mat Engn, Belo Horizonte, MG, Brazil
[4] Univ Fed Uberlandia, Grad Program Mech Engn, Uberlandia, MG, Brazil
关键词
Tool wear mechanisms; Acoustic emission; Power spectral density; Auto-covariance; Turning of hardened steel; SIGNALS; MALFUNCTIONS; STEEL;
D O I
10.1016/j.triboint.2015.07.024
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
A methodology for detection of wear mechanisms and determination of end of life of the cutting tool based on the acoustic emission signals is proposed, using an innovative technique. With this technique, the AE signals generated in hardened AISI 4340 steel turning respond well to the tool wear evolution. The tests were made using common and nanostructured AlCrN coated and uncoated cemented carbide tools. The AE signal spectrum is correlated with the wear mechanisms identified in the cutting tools and compared to the excitation frequency values corresponding to the respective mechanisms validating the identification of the wear mechanisms. The evolution of maximum flank wear resulted in increasing amplitude of average of Power Spectral Density at the end of life. (C) 2015 Elsevier Ltd. All rights reserved.
引用
收藏
页码:519 / 532
页数:14
相关论文
共 50 条
  • [1] Monitoring the tool wear in the turning process using acoustic emission
    Diniz, Anselmo Eduardo
    Pigari, Almir
    1996, Braz Soc Mech Sci, Rio de Janeiro, Brazil (18):
  • [2] Dynamic model for tool wear detection using acoustic emission
    Houshmand, A.A.
    Kannatey-Asibu, E. Jr.
    Herrin, G.D.
    Mechanical Systems & Signal Processing, 1995, 9 (04):
  • [3] CORRELATING TOOL LIFE, TOOL WEAR AND SURFACE-ROUGHNESS BY MONITORING ACOUSTIC-EMISSION IN FINISH TURNING
    DINIZ, AE
    LIU, JJ
    DORNFELD, DA
    WEAR, 1992, 152 (02) : 395 - 407
  • [4] Analysis of acoustic emission in chatter vibration with tool wear effect in turning
    Chiou, RY
    Liang, SY
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2000, 40 (07): : 927 - 941
  • [5] The On-Line Tool Fracture Detection in Turning Using Acoustic Emission Signals
    Yalcin, Gokhan
    Saglam, Haci
    JOURNAL OF POLYTECHNIC-POLITEKNIK DERGISI, 2007, 10 (02): : 155 - 162
  • [6] A NEW APPROACH TO AUTOMATIC DETECTION OF LIFE OF COATED TOOL BASED ON ACOUSTIC-EMISSION MEASUREMENT
    MORIWAKI, T
    TOBITO, M
    JOURNAL OF ENGINEERING FOR INDUSTRY-TRANSACTIONS OF THE ASME, 1990, 112 (03): : 212 - 218
  • [7] Tool Condition Monitoring In Turning Using Acoustic Emission
    Chockalingam, P.
    Ervina, E. M. N.
    Prabhu, C. M. R.
    GREEN DESIGN AND MANUFACTURE: ADVANCED AND EMERGING APPLICATIONS, 2018, 2030
  • [8] A DYNAMIC-MODEL FOR TOOL WEAR DETECTION USING ACOUSTIC-EMISSION
    HOUSHMAND, AA
    KANNATEYASIBU, E
    HERRIN, GD
    MECHANICAL SYSTEMS AND SIGNAL PROCESSING, 1995, 9 (04) : 415 - 428
  • [9] Acoustic emission as analyzing tool for wear mechanisms of composite materials
    Quintelier, Jan
    Degrieck, Joris
    Samyn, Pieter
    De Waele, Wim
    Kalogiannakis, Georgios
    Van Hemelrijck, Danny
    PRICM 6: SIXTH PACIFIC RIM INTERNATIONAL CONFERENCE ON ADVANCED MATERIALS AND PROCESSING, PTS 1-3, 2007, 561-565 : 2193 - +
  • [10] A brief review: acoustic emission method for tool wear monitoring during turning
    Li, XL
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2002, 42 (02): : 157 - 165