PBT/thermoplastic elastomer blends - Mechanical, morphological, and rheological characterization

The blends of poly(butylene terephthalate) (PBT) with thermoplastic elastomer (TPE) at a blending composition of 10-30wt.% TPE were prepared with an objective to enhance impact toughness of PBT. Two different grades of PBT were selected based on carboxyl end group and viscosity. Melting behavior, mechanical properties, morphology, and rheology of the blends were studied. At all levels of TPE, PBT showed negligible changes in its melting and crystallization temperature; however, percentage crystallinity decreased with an increase in the amount of thermoplastic elastomer. The notched as well as unnotched Izod impact strength of PBT increased with the incorporation of TPE, the increase being about 47% (unnotched) and 54% (notched) with low molecular weight PBT and 18% (unnotched) and 70% (notched) with high molecular weight PBT at 10% TPE level. The tensile strength and tensile modulus of the blends decreased steadily as the weight percent of TPE increased. Analysis of the tensile data using predicted theories indicated that at TPE levels of 30wt.%, the blends cannot take excessive stress because the interfacial adhesion is lowered. Small angle light scattering (SALS) studies of the samples indicated the decreased rate of crystallization and, hence, an increase in spherulitic radius in the presence of TPE. The increasing incorporation of TPE in PBT/TPE blends increased the shear thinning behavior and hence eased processability.