Fault-tolerant sensor systems using evolvable hardware

This paper describes a system that is robust with respect to a sensor failure. The system utilizes multiple sensor inputs (three in this case) connected to a programmable device that averages the outputs from the sensors. The programmable device is programmed using evolvable hardware techniques. If one or more of the input sensors fail, then the controller detects the failure and initiates a reprogramming of the circuit. The system then continues to operate with a reduced number of sensors. The failure detection is accomplished by comparing the actual system output with a Kalman-filter estimate of the output. If the actual output and the filter estimate differ by an amount greater than the system uncertainty, then a failure is noted. The system is robust to several different failure modes: sensor fails as open circuit, sensor fails as short circuit, partial failures, multiple sensors fail, field programmable analog array input amplifier failure. This paper describes the experimental setup as well as results using actual temperature sensors. For all failure types, the system was able to recover to within 2% of the target value.