High-temperature solar-selective coatings based on Cr(Al)N. Part 2: Design, spectral properties and thermal stability of multilayer stacks

Two multilayer solar selective absorber coatings [Al/CrN0.95/Cr0.96Al0.04N1.08/Cr0.53Al0.47N1.12/Al2O3 (stack #1) and Cr0.96Al0.04N0.89/Cr0.62Al0.38N1.00/Cr0.53Al0.47N1.12/Al2O3 (stack #2)] were deposited on 316L steel by combining direct current (DC) and high power impulse magnetron sputtering (HiPIMS) technologies with the aim of increasing the working limit temperature. The composition and thickness of the constituent layers were optimized using CODE software to achieve a high solar absorptance (alpha) and low values of thermal emittance (epsilon) in the infrared region. The deposited multilayered stacks were heated during 2 h in air at 600, 700 and 800 degrees C to study their thermal stability and optical performance. Compositional, structural and optical characterization of the stacks (as-prepared and after thermal treatment) was performed. Both stacks presented a good solar selectivity with alpha > 95% and epsilon < 15%, were stable up to 600 degrees C and fulfilled the performance criterion PC < 5% after 600 and 700 degrees C treatments. Despite the stacks suffered chemical transformations above 600 degrees C, partial oxidation (stack #1) and Cr2N formation (stack #1 and #2), the optical properties were optimum up to 700 degrees C for stack #1 (alpha = 94%, epsilon((25 degrees C)) = 12%) and 600 degrees C for stack #2 (alpha = 93%, epsilon((25 degrees C)) = 13%). The solar-to-mechanical energy conversion efficiencies (eta) of the as-deposited and annealed (600 and 700 degrees C) samples were up to 20% points higher than the absorber paint commercially used (Pyromark). At 800 degrees C, they underwent a further structural transformation, provoked by the oxidation of the inner layers, and they consequently lost their solar selectivity.