Analysis of green algal growth via dynamic model simulation and process optimization

Chlamydomonas reinhardtii is a green microalga with the potential to generate sustainable biofuels for the future. Process simulation models are required to predict the impact of laboratory-scale growth experiments on future scaled-up system operation. Two dynamic models were constructed to simulate C. reinhardtii photo-autotrophic and photo-mixotrophic growth. A novel parameter estimation methodology was applied to determine the values of key parameters in both models, which were then verified using experimental results. The photo-mixotrophic model was used to accurately predict C. reinhardtii growth under different light intensities and in different photobioreactor configurations. The optimal dissolved CO2 concentration for C. reinhardtii photo-autotrophic growth was determined to be 0.0643 gL(-1), and the optimal light intensity for algal growth was 47 Wm(-2). Sensitivity analysis revealed that the primary factor limiting C. reinhardtii growth was its intrinsic cell decay rate rather than light attenuation, regardless of the growth mode. The photo-mixotrophic growth model was also applied to predict the maximum biomass concentration at different flat-plate photobioreactors scales. A double-exposure-surface photobioreactor with a lower light intensity (less than 50 Wm(-2)) was the best configuration for scaled-up C. reinhardtii cultivation. Three different short-term (30-day) C. reinhardtii photo-mixotrophic cultivation processes were simulated and optimised. The maximum biomass productivity was 0.053 gL(-1)hr(-1), achieved under continuous photobioreactor operation. The continuous stirred-tank reactor was the best operating mode, as it provides both the highest biomass productivity and lowest electricity cost of pump operation. Biotechnol. Bioeng. 2015;112: 2025-2039. (c) 2015 Wiley Periodicals, Inc.