Modelling resistance welding of thermoplastic composites with a nanocomposite heating element

被引:13
|
作者
Brassard, David [1 ,2 ]
Dube, Martine [2 ,3 ]
Tavares, Jason R. [1 ,2 ]
机构
[1] Polytech Montreal, Dept Chem Engn, POB 6079 Stn Ctr Ville, Montreal, PQ H3C 3A7, Canada
[2] Res Ctr High Performance Polymer & Composite Syst, Montreal, PQ, Canada
[3] Ecole Technol Super, Dept Mech Engn, Montreal, PQ, Canada
关键词
Resistance welding; thermoplastic composite; finite element analysis (FEA); joints; joining; nanocomposite; OPTIMIZATION;
D O I
10.1177/0021998320957055
中图分类号
TB33 [复合材料];
学科分类号
摘要
Electrically conductive nanocomposite heating elements are being developed as a complement to traditional carbon fibre or stainless steel heating elements in resistance welding of thermoplastic composites. Here we present the development of a finite element model of the resistance welding process with these new heating elements, from which we establish a process window for high quality welded joints. The finite element model results were validated experimentally and a lap shear strength improvement of 28% is reported relative to previously published results. Fractography analysis of the broken joints revealed a thin-layer cohesive failure mode due to the brittleness of the nanocomposite heating elements.
引用
收藏
页码:625 / 639
页数:15
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